How to Maintain Your Net Weight Filling Machine for Longevity

Maintaining your net weight filling machine is essential for ensuring its longevity and optimal performance. Regular inspections, cleaning, and lubrication can help prevent breakdowns, extend the machine’s lifespan, and maximize your return on investment. Here are some key steps to maintain your net weight filling machine for longevity:

Daily Inspections

Visual Inspection

Start each day with a visual inspection of the machine, looking for any signs of damage, leaks, or loose parts. Check all hoses, fittings, and electrical connections for any abnormalities.

Operational Check

Test the machine’s functionality by running a few empty cycles. Observe the machine’s operation and listen for any unusual noises or vibrations. Note any deviations from normal operation.

Weekly Cleaning

Exterior Cleaning

Clean the machine’s exterior surfaces with a damp cloth to remove any dirt, dust, or debris. Use a mild detergent for stubborn grime and rinse thoroughly with water.

Hopper Cleaning

Empty the hopper and remove any residual product. Clean the hopper with a damp cloth and mild detergent, and rinse thoroughly. Ensure the hopper is completely dry before refilling.

Monthly Lubrication

Lubrication Points

Identify the lubrication points specified in the machine’s manual. Apply lubricant to these points using the recommended lubricant and frequency. Proper lubrication reduces friction and wear, extending the life of mechanical components.

Lubrication Schedule

Follow the lubrication schedule recommended by the manufacturer. Over-lubrication can be as harmful as under-lubrication, so it’s crucial to adhere to the specified schedule.

Quarterly Inspections

Thorough Inspection

Conduct a more thorough inspection every three months. Disassemble major components, such as the filling head and scale, for a deeper inspection. Check for wear, corrosion, or damage.

Component Replacement

Replace any worn or damaged components with genuine parts as recommended by the manufacturer. Using non-genuine parts can compromise the machine’s performance and safety.

Annual Maintenance

Factory Service

Schedule a factory service visit once a year for a comprehensive inspection, calibration, and tune-up. Factory-trained technicians have the expertise and resources to perform a thorough maintenance and ensure optimal machine performance.

Software Updates

Check for any available software updates from the manufacturer. Software updates often include performance improvements, bug fixes, and new features that can enhance the machine’s functionality.